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Vulture 2 spaceplane rises from the powdered nylon

Mounting excitement as first components emerge from the 3D printer

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There's mounting excitement here at the Special Project Bureau's mountaintop headquarters as we prepare to receive the parts of our Vulture 2 spaceplane.

Our chums down at 3D printers 3T RPD Ltd have just dusted off the outer wings and wingtip rudder assemblies, seen here in these rough CAD views. The top couple of images show the wings attached to the aircraft's fuselage, and there's more on that and the vehicle's various components here:

Montage of CAD images of sections of the Vulture 2

Once our crack design team – comprising David Cooper, Chris Dodd and Amrith Surendra – had delivered the final CAD files, 3T pressed the button on the mighty 3D printing machine, and a couple of days later were ready to attack this big block of powder:

The block of nylon powder as it emerges from the 3D printing machine

We're obliged to Sue Burnip for whipping out her camera to capture plastic production team member Jack Gillespie in action as he got stuck in:

Jack Gillespie attacks the block of powder

The wing begins to emerge from the nylon powder

Jack's hands remove powder from a round the wing

The wing fully revealed

Terrific stuff. That's all the snaps we have for now, but we'll be sure to bring you more images of the Vulture 2 printing process as soon as they hit our inbox.

As LOHAN fans know, the Vulture 2 was inspired by the Southampton University Laser Sintered Aircraft (Sulsa), the world's first fully printed airworthy plane.

Here's our video overview of the process, featuring Southampton Uni's Jim Scanlan and 3T's Stuart Offer:

Watch Video

Since Sulsa's maiden flight, a few other pioneers – including the University of Virginia – have reached for the sky using 3D printing. Soon, The Register will be the first to roll out a fully 3D-printed, rocket-powered aircraft, so watch this space... ®


Further LOHAN resources:

  • New to LOHAN? Try this mission summary for enlightenment.
  • You can find full LOHAN coverage right here.
  • Join the expert LOHAN debate down at Reg forums.
  • All the LOHAN and Paper Aircraft Released Into Space (PARIS) vids live on YouTube.
  • For our SPB photo archive, proceed directly to Flickr.
  • We sometimes indulge in light consensual tweeting, as you can see here.

LOHAN - A Special Projects Bureau production in association with...

  • 3T RPD logo
  • University of Southampton logo
  • Applied Vacuum Engineering logo
  • Escher Technologies
  • Flashpoint Fireworks logo
  • HAB Supplies logo
  • Rock 7 logo

Paper Aircraft Released Into Space

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