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Nvidia throws itself under the bus with chip defect, delays and lost sales

The $200m laptop failure surprise

Nvidia issued some somber news for shareholders today, revealing a financial forecast cut short due to slowing sales, a delayed ramp for new product, and a hefty payout due to faulty laptop chips.

The graphics giant said it expects to pay between $150m and $200m to cover warranty, repair, return, replacement and other costs for defects in certain laptop GPUs (graphic processing units) and MCPs (media and communication processors).

As of yet unspecified notebooks using previous generation GPUs and MCPs manufactured with a particular die/packaging material set are failing at higher than normal rates, the company said.

A filing with the US Securities and Exchange Commission states the number of notebooks shipped and sold with the defect were in "significant quantities."

"While we have not been able to determine a root cause for these failures, testing suggests a weak material die/package combination, system thermal management designs, and customer use patters are contributing factors," the SEC filing states.

An Nvidia spokeswoman said the company won't reveal which laptops are affected by the problem out of consideration for its customers (that would be the vendor customers, not the end-user customers obviously.) She described that the materials used in this particular die set are not robust enough to handle the thermal stress in certain laptop configurations.

Nvidia intends to fully support vendors in their repair and replacement of impacted boxes. So, we guess that's fire suits and apologies all around.

"We continue to not see any abnormal failure rates in any system using Nvidia products other than certain notebook configurations," the filing states.

"However, we are continuing to test and otherwise investigate other products. There can be no assurance that we will not discover defects in other MCP or GPU products."

Nvidia has developed a band-aide software driver that will cause the computer's fan to start when the system powers on, giving it an instant cool down. So, if your computer starts buzzing after a system update, you'll know you're an unlucky recipient. Share your grief with us. We'd like to know what systems are among the afflicted.

Adding to the good news, the chipmaker noted that second quarter revenue is expected to be lower than previous forecasts because of poor sales worldwide, the delayed ramp of a next generation MCP, and lower GPU prices.

"This has been a challenging experience for us," said Nvidia CEO Jen-Hsun Huang in a statement. "However, the lessons we've learned will help us build far more robust products in the future, and become a more valuable system design partner to our customers."

It's also hoping to avoid public confrontation with the likely source of the chip issues — its foundry partner Taiwan Semiconductor Manufacturing that makes most of the company's kit.

When asked if TSMC was responsible for the material defect an Nvidia spokeswoman replied, "We aren't saying 'yes' to that question now."

"We're being careful to take our share of the responsibility rather than throw anyone else under the bus," she said.

Nvidia now expects sales for the quarter ending July 27 to range between $875m and $950m, which would be below analysts' estimates of close to $1bn in revenue. Investors responded to the news in after-hours trading — dropping Nvidia shares nearly 22 per cent at time of publication. ®

Latest Comments

Re: 1 long beer and 2 short beeps

Shouldn't that be "1 long beer and 2 short burps"?

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15 000 word thesis...

I'll up your 15 000 word thesis with a 162 000 word general chemistry textbook.

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@ AC

>From my own (possible incorrect) detective work, the common Nvidia based HP DV9xxx and DV6xxx are series that are significantly affected. In the US they extended the free warranty another year, but only for certain models, and this doesn't seem to be the case in the UK.<

Actually the UK is covered. I got an email (two months or so ago) about my Presario V6000 saying the warranty had been extended free for another year - so glad I registered it. But, touch wood, I've experienced no issues so far (about 11 months old), except for the 'i' key not always being immediately responsive.

>wifi dies, then GPU goes - 1 long beer and 2 short beeps<

Good to know what to look out for tho' as HP isn't that clear as to why the warranty was extended - or I'm thick.

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HPs are badly affected

Mine died yesterday, first the wifi chip stops showing in the windows hardware manager intermittently (it's on top of the GPU is some models), then the GPU blows.

From my own (possible incorrect) detective work, the common Nvidia based HP DV9xxx and DV6xxx are series that are significantly affected. In the US they extended the free warranty another year, but only for certain models, and this doesn't seem to be the case in the UK.

For the US:

http://h10025.www1.hp.com/ewfrf/wc/document?lc=en&cc=us&docname=c01087277&dlc=en

I'm going to try and get mine fixed free of charge as it's only 16 months old despite being in the UK. The typical symptoms (wifi dies, then GPU goes - 1 long beer and 2 short beeps) can also be found here:

http://www.topix.com/forum/computers/hp/T0MJR4DP7135S7QA6

Watchdog may also be picking this one up....

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HP DV / Compaq V series update.

HP released some information at http://h10025.www1.hp.com/ewfrf/wc/document?docname=c01087277&lc=en&cc=us a while ago with a firmware update to increase the duty time of the fan.

As a precaution for all laptop owners - it's a good idea to locate the cooling fins on the side of your laptop every few months (where the warm air blows out); pick up your laptop and blow hard into that area - like a huge mouth organ! (Just don't breathe in immediately after.) You should see a small cloud of dust escape from the fan.

Is that semicolon supposed to go before or after the bracket?

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